Troubleshooting Engine Mechanical Problems

Part 1 of 3

The Problem Is Caused By What To Do

External oil leaks Cylinder head cover RTV sealant broken or improperly seated Replace sealant; inspect cylinder head cover sealant flange and cylinder head sealant surface for distortion and cracks
Oil filler cap leaking or missing Replace cap
Oil filter gasket broken or improperly seated Replace oil filter
Oil pan side gasket broken, improperly seated or opening in RTV sealant Replace gasket or repair opening in sealant; inspect oil pan gasket flange for distortion
Oil pan front oil seal broken or improperly seated Replace seal; inspect timing case cover and oil pan seal flange for distortion
Oil pan rear oil seal broken or improperly seated Replace seal; inspect oil pan rear oil seal flange; inspect rear main bearing cap for cracks, plugged oil return channels, or distortion in seal groove
Timing case cover oil seal broken or improperly seated Replace seal
Excess oil pressure because of restricted PCV valve Replace PCV valve
Oil pan drain plug loose or has stripped threads Repair as necessary and tighten
Rear oil gallery plug loose Use appropriate sealant on gallery plug and tighten
Rear camshaft plug loose or improperly seated Seat camshaft plug or replace and seal, as necessary

Excessive oil consumption Oil level too high Drain oil to specified level
Oil with wrong viscosity being used Replace with specified oil
PCV valve stuck closed Replace PCV valve
Valve stem oil deflectors (or seals) are damaged, missing, or incorrect type Replace valve stem oil deflectors
Valve stems or valve guides worn Measure stem-to-guide clearance and repair as necessary
Poorly fitted or missing valve cover baffles Replace valve cover
Piston rings broken or missing Replace broken or missing rings
Scuffed piston Replace piston
Incorrect piston ring gap Measure ring gap, repair as necessary
Piston rings sticking or excessively loose in grooves Measure ring side clearance, repair as necessary
Compression rings installed upside down Repair as necessary
Cylinder walls worn, scored, or glazed Repair as necessary
Piston ring gaps not properly staggered Repair as necessary
Excessive main or connecting rod bearing clearance Measure bearing clearance, repair as necessary

To Troubleshooting Engine Mechanical Problems, Part 2